Trauma Surgery Support Titanium Rod Medical Grade

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Trauma Surgery Support Titanium Rod Medical Grade
Details
Material: Ti-6Al-4V ELI (Grade 23)
Standard: ASTM F136 / ISO 5832-3
Diameter: 3.0mm – 13.0mm
Length: 100mm – 500mm (custom available)
Surface: Polished or anodized
Category
Medical Titanium Rod
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Description

What it is

 

 

Long bone fractures. Femur. Tibia. Humerus. The bone breaks. Needs something down the middle to keep it straight.
Trauma surgery support titanium rod medical grade goes into the medullary canal. Intramedullary nail. Interlocking screws at both ends. The rod takes the load. The bone heals around it.
Car crashes. Falls. Sports injuries. Any high-energy trauma that splits a long bone.
 

Why titanium, not stainless

 

 

This comes up all the time. Patients ask. Surgeons have preferences. Here's what you need to know.
Stainless steel is stronger in raw numbers. Higher tensile. But it's also much stiffer. 200 GPa vs 110 GPa for titanium. Stiffer means more stress shielding. The bone gets weaker because the rod takes all the load.
Titanium's modulus is closer to bone. That matters for healing.

FeatureTitanium (Grade 23)Stainless Steel (316L)
Density (g/cm³)4.437.9
Elastic modulus (GPa)110200
MRI artifactMinimalSignificant
Nickel content0%10-14%
Corrosion in bodyNonePossible over time

For trauma surgery support titanium rod medical grade, most surgeons now choose titanium. Better bone biology. Better imaging. No nickel issues.
 

Material specifications

 

 

ASTM F136 is the medical standard for Ti-6Al-4V ELI. ELI means Extra Low Interstitial. Lower oxygen. Lower iron. Higher toughness than regular Grade 5.

PropertyValue
StandardASTM F136 / ISO 5832-3
UNS NumberR56401
Common nameGrade 23
Tensile strength (min)860 MPa
Yield strength (min)795 MPa
Elongation (min)10%
Reduction of area (min)25%
Density4.43 g/cm³
Elastic modulus110 GPa

 

Chemical composition (max limits)

ElementASTM F136
Oxygen0.13%
Iron0.25%
Carbon0.08%
Nitrogen0.05%
Hydrogen0.012%
Aluminum5.5 – 6.5%
Vanadium3.5 – 4.5%
TitaniumBalance

ELI oxygen limit is 0.13%. Regular Grade 5 is 0.20%. That difference matters for toughness and fatigue life.

 

Common diameters for trauma rods

 

 

DiameterBoneTypical use
3.0 – 3.5mmHumerus (small)Pediatric, small adults
4.0 – 5.0mmHumerus (standard)Most upper arm fractures
8.0 – 9.0mmTibiaLower leg fractures
10.0 – 11.0mmFemur (small)Women, smaller patients
11.0 – 13.0mmFemur (standard)Most thigh fractures

Length varies by bone. Femur rods are typically 340mm to 480mm. Tibia rods 240mm to 340mm. Humerus rods 160mm to 260mm. Custom lengths available.

 

Where it goes

 

 

  • Femur. Thigh bone. Highest load. Car crashes. Rod goes in through the top of the bone, just above the knee, or through the hip. Interlocking screws at both ends. Patient can bear weight early.

  • Tibia. Shin bone. High energy. Same idea. Rod down the middle. Screws in the top and bottom.

  • Humerus. Upper arm. Less load. Rod through the top of the shoulder. No weight bearing needed.

  • The rod stays in most patients. Some surgeons remove it after the bone heals. Many leave it forever. Titanium causes no issues long term.

 

Interlocking screws

 

 

Rod alone doesn't stop rotation. The bone pieces can still twist.

Interlocking screws solve that. Two screws at the top. Two at the bottom. Through the bone and through the rod. The construct becomes rigid.

Screw holes in the rod are precisely placed. Deformation is not allowed. If the rod bends, the screws don't line up.

For trauma surgery support titanium rod medical grade, hole position tolerance is critical. We hold ±0.1mm on hole locations.

 

Surface finish

 

 

Trauma rods contact bone and soft tissue. Surface matters.

FinishRa valueApplication
Polished≤ 0.2μmStandard for most IM nails
AnodizedColor finishColor coding for diameter

No porous coating. Intramedullary rods don't need bone ingrowth. They're locked with screws. Some bone will grow around the rod anyway.

 

Fatigue life

 

 

Trauma rods cycle. Patient walks. Bone heals slowly. The rod sees millions of cycles before the bone takes over.

ASTM F136 requires fatigue testing. This is not optional for medical grade. We provide fatigue data with each lot.

Test conditionTypical result
Stress level (R=0.1)500-600 MPa at 10^7 cycles
Run-out10^7 cycles

The ELI chemistry helps. Lower oxygen content means better fatigue resistance. That's why implant grade is ELI, not commercial Grade 5.

 

Custom lengths and hole patterns

 

 

Patients aren't all the same size. A femur rod for a tall patient is longer than for a shorter one.

We supply rods in standard lengths and custom. Common custom requests:

RequestTypical range
Pediatric rods150mm – 250mm
Large adult rods480mm – 550mm
Custom hole spacingPer drawing
Non-standard diameter6mm – 15mm

Send your length and hole pattern. We cut to size, machine holes, deburr, passivate, pack.

 

Traceability

 

 

Trauma rods are medical devices. Class II or III. Full traceability required.

Every trauma surgery support titanium rod medical grade comes with:

DocumentProvided
Heat numberYes
Mill test reportYes
ASTM F136 certYes
Chemical analysisYes
Mechanical test resultsYes
Fatigue dataUpon request

EN 10204 3.1 standard. 3.2 available with third-party witness.

We keep samples from every heat. If your notified body audits, we have the backup.

 

Questions from trauma implant manufacturers

 

 

Q: Grade 23 ELI or Grade 5 for trauma rods?

A: Grade 23 ELI. ASTM F136. Regular Grade 5 (ASTM B348) is not approved for surgical implants.

Q: What's the difference between ASTM F136 and F1472?

A: 

SpecOxygen maxIron maxUse
ASTM F136 (ELI)0.13%0.25%Surgical implants
ASTM F1472 (Grade 5)0.20%0.30%Commercial

Q: What diameter for a femur rod?

A: 10mm to 13mm. Depends on patient size. Most adult femurs take 11mm.

Q: What diameter for a tibia rod?

A: 8mm to 10mm. Smaller bone. Smaller canal.

Q: Can you supply rods with pre-drilled interlocking holes?

A: Yes. All trauma rods need interlocking holes. We machine them per your spec.

Q: Lead time?

A: 

Order typeLead time
Stock diameters (with docs)7-10 days
Non-stock sizes3-5 weeks
Custom hole patternsAdd 1-2 weeks

Q: Sample rod for testing?

A: Yes. One rod sample. Pay material and shipping. Credit back on first production order over $10,000.

 

The bottom line

 

 

Long bone fractures need strong, biocompatible support down the middle.

Trauma surgery support titanium rod medical grade delivers that.

FeatureBenefit
Grade 23 ELIHigher toughness, better fatigue life
ASTM F136Medical implant standard
3.0-13.0mm diameterFits all long bones
Interlocking holesRigid fixation
Polished or anodizedSmooth surface, OR ready

Lighter than steel. Better for bone. MRI safe. No nickel.
For femur. For tibia. For humerus.

 

Contact

 

 

 

Need a quote on trauma surgery support titanium rod medical grade? Tell us bone type, diameter, length, quantity, and hole pattern requirements. Include a drawing for custom specs. We'll reply within 24 hours.

Email: shawn@mt-titanium.com

WhatsApp: +86-18220745501

 

 

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