Biocompatible Titanium Rod for Surgical Implants

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Biocompatible Titanium Rod for Surgical Implants
Details
Material: Ti-6Al-4V ELI (Grade 23) / CP Grade 2 / CP Grade 4
Standard: ASTM F136 / ASTM F67 / ISO 5832-3
Diameter: 1.0mm – 25.0mm
Length: 500mm – 3000mm (custom available)
Surface: Polished (Ra ≤ 0.2μm) or ground
Category
Medical Titanium Rod
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Description

What it is 

 

Surgical implants go into the human body. They stay there for years. Sometimes forever. The material has to be safe. No toxic reactions. No corrosion. No long-term issues.

Biocompatible titanium rod for surgical implants is made for that purpose. Not commercial grade. Not industrial. Medical grade. Tested. Certified. Traceable.

Bone screws. Spinal rods. Intramedullary nails. Dental implants. External fixator pins. Any implant that needs a strong, safe rod.

 

What biocompatible means 

 

A material is biocompatible if the body accepts it. No rejection. No inflammation. No toxic reaction.

Titanium meets that definition. The body forms an oxide layer on the surface. That layer is inert. The body doesn't attack it. Bone grows right up to it.

Some materials claim biocompatibility. Stainless steel is tolerated. But stainless has nickel. Cobalt chrome has cobalt and chromium. Titanium has neither.

For biocompatible titanium rod for surgical implants, the track record is decades long. Millions of implants. No safety issues.

 

Why titanium wins for implants 

 

FeatureTitaniumStainlessCobalt Chrome
Nickel content0%10-14%0-1%
MRI artifactMinimalSignificantModerate
Density (g/cm³)4.4-4.57.98.3
Modulus (GPa)110200230
Bone integrationExcellentPoorPoor
CorrosionNonePossibleRare

Titanium's modulus is closer to bone. Less stress shielding. The bone stays stronger.

For biocompatible titanium rod for surgical implants, the choice is clear for most applications.

 

Which grade for which implant 

 

Three medical grades. Different strength. Different applications.

GradeMaterialTensileBest for
Grade 2 CPPure titanium345 MPaLow stress. Cranium, maxillofacial.
Grade 4 CPPure titanium550 MPaMedium stress. Foot, ankle, hand.
Grade 23 ELITi-6Al-4V860 MPaHigh stress. Spine, trauma, long bones.

Grade 2 is the softest. Most formable. Used for skull plates and face reconstruction. The surgeon can bend it by hand.

Grade 4 is stronger. Still pure titanium. Used for foot fractures and low-stress orthopedics.

Grade 23 ELI is the workhorse. Highest strength. Used for femur, tibia, humerus. Spine fixation. Load-bearing trauma.

Different implants need different strength. A cranial rod holds a bone flap in place. No weight bearing. A femoral rod carries body weight. Choose the right grade.

 

Material specifications 

 

Grade 23 ELI (ASTM F136)

PropertyValue
Tensile (min)860 MPa
Yield (min)795 MPa
Elongation≥ 10%
Density4.43 g/cm³
Modulus110 GPa

 

Grade 4 CP (ASTM F67)

PropertyValue
Tensile (min)550 MPa
Yield (min)483 MPa
Elongation≥ 15%
Density4.51 g/cm³

 

Grade 2 CP (ASTM F67)

PropertyValue
Tensile (min)345 MPa
Yield (min)275 MPa
Elongation≥ 20%
Density4.51 g/cm³

 

Chemical limits (Grade 23 ELI) 

 

ElementMax limit
Oxygen0.13%
Iron0.25%
Carbon0.08%
Nitrogen0.05%
Hydrogen0.012%
Aluminum5.5 – 6.5%
Vanadium3.5 – 4.5%

ELI (Extra Low Interstitial) means lower oxygen and iron than commercial Grade 5. That means higher toughness. Better fatigue life. Safer for long-term implants.

 

Common diameters for surgical implants 

 

Diameter (mm)Implant typeTypical application
1.0 – 2.0Mini screws, K-wiresHand, foot, pediatric
2.0 – 3.5Small screwsWrist, ankle, elbow
3.5 – 5.0Cortical screwsHumerus, tibia, pelvis
5.0 – 6.5Cancellous screwsSoft bone, metaphyseal
6.5 – 8.0Pedicle screwsSpine
8.0 – 11.0Intramedullary nailsTibia
11.0 – 15.0Intramedullary nailsFemur
15.0 – 25.0External fixator pinsTrauma, limb lengthening

Length: 500mm to 3000mm. Longer lengths available on request.

 

Surface finish for implants 

 

Implant surface affects tissue response. Smooth surfaces cause less irritation.

FinishRaBest for
Polished≤ 0.2μmStandard for most implants
Ground≤ 0.4μmGeneral use
Centerless ground≤ 0.1μmPrecision small diameter

For biocompatible titanium rod for surgical implants, polished is standard. No surface contamination. No residual lubricants. Ready for clean room.

 

Why surface quality matters 

 

A scratch on a rod becomes a stress riser. Stress risers lead to cracks. Cracks lead to implant failure.

Biocompatible means no defects that could cause failure.

Surface defectMaximum allowed
Scratches (depth)< 0.01mm
PitsNone
Embedded particlesNone
Oxide colorSilver or straw only

We inspect every lot. Surface finish report available.

 

Fatigue life for load-bearing implants 

 

Spinal rods. Intramedullary nails. External fixator pins. These implants cycle. Patient walks. Moves. The rod sees millions of cycles.

ASTM F136 requires fatigue testing for medical grade. We provide fatigue data.

Stress levelCycles to failure (typical)
500 MPa> 10 million
600 MPa5-10 million
700 MPa1-5 million

ELI chemistry improves fatigue life. Lower oxygen means fewer crack initiation sites.

 

Traceability 

 

Surgical implants are medical devices. Class II or III. Audits happen. Paperwork matters.

Every biocompatible titanium rod for surgical implants comes with:

DocumentProvided
Heat numberYes
Mill test reportYes
ASTM F136 or F67 certYes
Chemical analysisYes
Mechanical test resultsYes
Surface finish reportUpon request

EN 10204 3.1 standard. 3.2 available with third-party witness.

We retain samples from every heat.

 

Machining into implants 

 

Rod arrives at implant manufacturer. CNC lathe or Swiss machine cuts the blank. Turns the profile. Drills cannulation if needed. Cuts threads. Forms the head.

For biocompatible titanium rod for surgical implants, the rod needs consistent diameter. ±0.025mm tolerance. No surface defects. No contamination.

We supply rod ready for your machining center. No prep needed.

 

FAQ 

 

Q: Grade 23 ELI or Grade 4 for spinal rods?

A: Grade 23 ELI. Spine rods need high strength and good fatigue life. Grade 4 is 550 MPa. Too weak.

Q: Grade 2 or Grade 4 for cranial implants?

A: Grade 2. Cranium doesn't bear weight. Grade 2 is easier to contour. Grade 4 is overkill.

Q: Polished or ground for screw blanks?

A: Polished. Ra ≤ 0.2μm. Extends tool life. Better surface on finished screw.

Q: What about centerless ground for small diameters?

A: For rods under 3mm, centerless grinding gives better roundness. Available on request.

Q: Do you supply rod in coils for high-volume screw production?

A: Yes. Coils up to 15kg. Spools available. Coils run longer without stopping.

Q: Lead time?

A:

Order typeLead time
Stock diameters (2.0mm – 12.0mm)7-10 days
Non-stock sizes3-5 weeks
Centerless groundAdd 3-5 days

Q: Sample rod for qualification?

A: Yes. 500mm sample. Pay material and shipping. Credit back on first production order over $10,000.

Q: Packaging for clean room?

A: Straight lengths in individual plastic sleeves or sealed tubes. Coils on clean spools in anti-static bags. Labels show material, diameter, heat number, lot number, ASTM spec.

 

The bottom line 

 

Surgical implants need safe, strong, reliable material. The body has to accept it. The implant has to last.

Biocompatible titanium rod for surgical implants delivers that.

FeatureBenefit
Medical gradeASTM F136 or F67
ELI chemistryHigher toughness, better fatigue life
No nickelNo allergic reactions
Polished surfaceSmooth, clean, ready to machine
Full traceabilityAudit ready

Grade 2 for cranial and low stress. Grade 4 for foot and medium stress. Grade 23 ELI for spine and load-bearing trauma.

From mini screws to femoral nails. From dental implants to external fixators.

 

Contact

 

 

 

Need a quote on biocompatible titanium rod for surgical implants? Tell us grade, diameter, length, quantity, and any surface finish requirements. We'll reply within 24 hours.

Email: shawn@mt-titanium.com

WhatsApp: +86-18220745501

 

 

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