Ti‑6Al‑4V ELI Medical Rod for Pediatric Orthopedics

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Ti‑6Al‑4V ELI Medical Rod for Pediatric Orthopedics
Details
Material: Ti-6Al-4V ELI (Grade 23)
Standard: ASTM F136 / ISO 5832-3
Diameter: 2mm – 15mm
Length: 200mm – 1500mm (custom cut available)
Surface: Polished (Ra ≤ 0.2μm) or ground (Ra ≤ 0.8μm)
Category
Medical Titanium Rod
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Description

What this rod is for

 

Kids break bones. Kids have growth plates still open. Adults heal different.

Ti‑6Al‑4V ELI medical rod for pediatric orthopedics is made for small bodies. Smaller bones. Smaller implants. Higher risk if something fails.

ELI stands for Extra Low Interstitial. Lower oxygen. Lower iron. Tougher than regular Grade 5. Better fatigue life. Safer for growing bones.

Screws. Intramedullary nails. Spinal rods. Growth guidance implants. Any pediatric orthopedic device that needs strength and safety.

 

Why ELI, not regular Grade 5

 

Regular Grade 5 (Ti-6Al-4V) is strong. Tensile 895 MPa. But it has higher oxygen. Higher iron. Slightly lower toughness.

ELI drops the oxygen from 0.20% max to 0.13% max. Iron from 0.30% max to 0.25% max.

What does that mean in real use? Better fracture toughness. Better fatigue life. Better ductility at low temperatures. For a child's implant, these matter.

Ti‑6Al‑4V ELI medical rod for pediatric orthopedics gives you the strength of Grade 5 with the safety margin of a tougher material.

 

What the spec says

 

ASTM F136 and ISO 5832-3. These are the medical standards for Ti-6Al-4V ELI.

ElementRequirement (max)
Nitrogen0.05%
Carbon0.08%
Hydrogen0.012%
Iron0.25%
Oxygen0.13%
Aluminum5.5 – 6.5%
Vanadium3.5 – 4.5%
TitaniumBalance

 

Mechanical properties

PropertyValue
Tensile (min)860 MPa
Yield (min)795 MPa
Elongation (min)10%
Reduction of area (min)25%
Density4.43 g/cm³

 

Typical pediatric rod sizes

Diameter (mm)Length (mm)Common use
2.0 – 2.5200 – 300Small bone screws, pins
3.0 – 3.5300 – 500Intramedullary nails (forearm, fibula)
4.0 – 5.0500 – 700Femoral nails (small child)
6.0 – 8.0700 – 1000Femoral nails (older child)
9.0 – 12.0800 – 1200Spinal rods (adolescent)
13.0 – 15.01200 – 1500Large spinal constructs

 

Where these rods go

 

  • Pediatric femur fractures. Small diameter nails. The bone grows. The nail stays. Ti‑6Al‑4V ELI medical rod for pediatric orthopedics doesn't corrode. Doesn't release toxic ions.
  • Spinal deformity. Scoliosis in kids and teens. Rods along the spine. Need fatigue strength. Kids move. Jump. Run. Implant cycles millions of times before removal.
  • Growth guidance implants. Staples. Tension band plates. Small diameter rods.
  • Foot and ankle surgery. Small bones. Small implants. Need precise machining. Our rod polishes to a mirror finish.
  • Hand surgery. Pins for finger fractures. 2mm diameter. Must be straight. Strong. Smooth.
  • Every one of these implants uses ELI because regular Grade 5 isn't tough enough for pediatric loading over time.

 

ELI vs regular Grade 5 - the numbers

 

PropertyRegular Gr5ELI Gr23Difference
Oxygen max0.20%0.13%ELI is cleaner
Iron max0.30%0.25%ELI has less
Fracture toughness~60 MPa·√m~75 MPa·√mELI is 25% tougher
Fatigue limit~500 MPa~550 MPaELI lasts longer

For Ti‑6Al‑4V ELI medical rod for pediatric orthopedics, the extra toughness matters. A child's implant sees high cyclic loads. Running. Jumping. The rod has to survive.

 

Surface finish for pediatric implants

 

  • Kids are smaller. Implants are smaller. Surface defects matter more.
  • A scratch on a 15mm adult rod is minor. Same scratch on a 3mm pediatric rod is a crack starter.
  • Polished surface. Ra ≤ 0.2μm. Mirror finish. Removes surface defects. Improves fatigue life.
  • Ground surface. Ra ≤ 0.8μm. For less critical applications. Still smooth. Still clean.

For Ti‑6Al‑4V ELI medical rod for pediatric orthopedics, we recommend polished surface for all diameters under 6mm. Ground is fine for larger rods.

 

Traceability and certification

 

Medical means paperwork. Full traceability. Every rod back to the melt.

We provide:

Mill test reports with heat number. ASTM F136 or ISO 5832-3 cert. Mechanical test results (tensile, yield, elongation, reduction of area). Surface finish report. EN 10204 3.1 standard. 3.2 with third-party inspection.

For Ti‑6Al‑4V ELI medical rod for pediatric orthopedics, we retain samples from each heat. If your customer audits, we have the backup.

 

Machining into implants

 

ELI machines like regular Grade 5. Same rules. Low speed. Sharp carbide tools. Flood coolant.

But pediatric implants have tighter tolerances. Cleaner requirements.

No contamination on implant surfaces. Use medical-grade coolant or clean thoroughly.

Passivation after machining. ASTM F86. Removes free iron. Restores oxide layer.

For Ti‑6Al‑4V ELI medical rod for pediatric orthopedics, we supply rods pre-ground or pre-polished. Ready for your CNC machine. No roughing pass needed.

 

FAQ

 

Q: Why ELI for pediatrics specifically?

A: Kids are active. Their implants see more cycles per year than adult implants. ELI has better fatigue life and fracture toughness. That means lower risk of implant failure before removal.

Q: ELI vs Grade 4 pure titanium - which is stronger?

A: Grade 4 pure titanium has tensile 550 MPa. ELI has tensile 860 MPa. ELI is much stronger. For load-bearing pediatric implants, use ELI.

Q: Do I need ELI for non-load-bearing pediatric implants?

A: No. For plates on the skull or non-loading applications, Grade 2 or Grade 4 pure titanium is fine. ELI is for load-bearing. Bones. Spines. Long bones.

Q: What certifications come with ELI rod?

A: ASTM F136 or ISO 5832-3 cert. MTR with heat number. Mechanicals. Surface finish report. EN 10204 3.1. 3.2 available.

Q: Lead time for pediatric rod?

A: Stock diameters (3mm, 4mm, 5mm, 6mm, 8mm, 10mm) ship in 10-14 days with paperwork. Non-stock sizes take 4-6 weeks. Polished surface adds 3-5 days.

 

The bottom line

 

Pediatric orthopedics is different. Smaller bones. Higher activity. Higher stakes if an implant fails.

Ti‑6Al‑4V ELI medical rod for pediatric orthopedics gives you the strength of Grade 5 with the toughness of a purer alloy.

Lower oxygen. Lower iron. Better fatigue life. Cleaner surface.

ASTM F136. ISO 5832-3. Fully traceable. Polished or ground.

For screws, nails, spinal rods, and growth guidance implants that go into kids - this is the rod.

 

Contact us

 

 

Need a quote on Ti‑6Al‑4V ELI medical rod for pediatric orthopedics? Send diameter, length, quantity, surface finish (polished or ground), and any cert requirements. We'll reply within 24 hours.

Email: shawn@mt-titanium.com

WhatsApp: +86-18220745501

 

 

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