High Strength Cannulated Titanium Bar for Trauma Surgery

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High Strength Cannulated Titanium Bar for Trauma Surgery
Details
Material: Ti-6Al-4V ELI (Grade 23)
Standard: ASTM F136 / ISO 5832-3
Outer diameter: 4.0mm – 15.0mm
Inner diameter: 2.0mm – 8.0mm
Length: 500mm – 1500mm (custom available)
Surface: Polished (Ra ≤ 0.2μm)
Category
Titanium Cannulated Bar
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Description

What it is 

 

Trauma surgery deals with broken bones. High energy injuries. Car crashes. Falls. The bone is fractured. Needs hardware to hold it.

High strength cannulated titanium bar for trauma surgery is the starting stock for that hardware. Hollow bar, not solid. Goes over a guide wire. The wire goes first. X-ray confirms position. Then the implant follows.

Cannulated hip screws. Cannulated IM nails. Trauma screws for wrist and ankle. Any trauma implant that needs high strength and guide wire placement.

 

Why cannulated for trauma 

 

Trauma surgery is often minimally invasive now. Small incision. The surgeon can't see the bone directly. X-ray guides the way.

Guide wire goes in first. X-ray from two angles. Position looks good. Then the cannulated implant slides over the wire. No guessing. No malalignment.

For high strength cannulated titanium bar for trauma surgery, the inner hole makes this possible. The outer wall provides the strength to hold bone.

 

Why high strength matters 

 

Trauma implants take high loads. The patient may bear weight early. The bone is broken. The implant carries the load.

Grade Tensile Best for
Grade 23 ELI 860 MPa Load-bearing trauma implants
Grade 4 CP 550 MPa Not strong enough for trauma

Grade 23 ELI is the standard for trauma. ASTM F136 medical grade. High strength allows thinner wall. Smaller outer diameter. Less implant in the bone.

For high strength cannulated titanium bar for trauma surgery, Grade 23 ELI is the only choice.

 

Material specs 

 

Property Value
Standard ASTM F136
Tensile (min) 860 MPa
Yield (min) 795 MPa
Elongation ≥ 10%
Density 4.43 g/cm³
Modulus 110 GPa

 

Chemical limits

Element Max
Oxygen 0.13%
Iron 0.25%
Carbon 0.08%
Nitrogen 0.05%
Hydrogen 0.012%

No nickel. Medical implant grade.

 

Common sizes for trauma applications 

 

Outer (mm)

Inner (mm)

Wall (mm)

Implant
4.0 2.0 1.0 Small trauma screw (wrist)
4.5 2.5 1.0 Ankle screw
5.0 3.0 1.0 Small hip screw
6.0 3.2 1.4 Hip screw (standard)
6.5 3.5 1.5 Large hip screw
7.0 4.0 1.5 Hip screw (heavy)
8.0 4.0 2.0 Tibial IM nail
9.0 4.5 2.25 Humeral IM nail
10.0 5.0 2.5 Tibial nail (large)
11.0 6.0 2.5 Femoral nail (small)
12.0 7.0 2.5 Femoral nail (standard)
13.0 8.0 2.5 Femoral nail (large)
15.0 8.0 3.5 Recon nail, custom

Wall thickness from 1.0mm for screws to 3.5mm for large nails.

 

Where it goes 

 

  • Cannulated hip screw. Femoral neck fracture. Most common trauma implant. Guide wire through the femoral neck into the head. Cannulated screw slides over. Compresses the fracture. Patient bears weight in weeks.

  • Cannulated IM nail. Femur. Tibia. Humerus. Long bone fractures. Guide wire down the medullary canal. Cannulated nail follows. Locking screws at both ends.

  • Cannulated trauma screws. Wrist. Ankle. Smaller fractures. 4.0mm to 5.0mm outer diameter. Thin wall. High strength.

For high strength cannulated titanium bar for trauma surgery, each implant sees high cyclic loads. Walking. Stairs. The bar must have good fatigue life.

 

Guide wire compatibility 

 

Trauma implants use thicker guide wires. 2.5mm to 3.5mm.

Guide wire Inner diameter Clearance
2.5mm 2.7mm – 2.8mm 0.2 – 0.3mm
3.0mm 3.2mm – 3.3mm 0.2 – 0.3mm
3.5mm 3.7mm – 3.8mm 0.2 – 0.3mm

Clearance must be enough for smooth sliding. Not too much wobble.

 

Critical tolerances for trauma implants 

 

Parameter Requirement
Concentricity ≤ 0.05mm
Inner diameter ±0.025mm
Outer diameter ±0.025mm
Straightness 0.1mm per 300mm

Trauma implants are often long. A femoral nail is 400mm. Straightness is critical. Bent nail won't pass.

 

Wall thickness and strength 

 

Thinner wall means smaller outer diameter for the same inner diameter. Less bone removed. Better bone preservation.

But wall must be thick enough for the load.

Load case Minimum wall
Hip screw (body weight) 1.0mm – 1.5mm
IM nail (femur) 2.5mm
IM nail (tibia) 2.0mm
Small trauma screw 1.0mm

Grade 23 ELI's high strength allows these thin walls. Grade 4 pure titanium would need thicker wall. Bigger implant.

 

Fatigue life for trauma implants 

 

Trauma implants cycle. Patient walks. Bone heals slowly. The implant sees millions of cycles before full healing.

Activity Cycles per year
Walking 1.5 million
Stairs 1 million

Grade 23 ELI fatigue limit: 500-600 MPa at 10^7 cycles. Our cannulated bar maintains this. No reduction from drilling.

For high strength cannulated titanium bar for trauma surgery, fatigue life is as important as static strength.

 

How it's made 

 

Solid Grade 23 ELI rod. Deep hole drilling. Long drill bits. High pressure coolant. Flushes chips out of the deep hole.

Multiple passes. Rough drill. Ream. Hone. Each pass improves concentricity and surface finish.

Centerless grinding. Outer diameter ground to tolerance. Uses inner bore as reference. Concentricity maintained.

Straightening. Slow pressure. No damage to inner bore.

Final inspection. Camera down every bar. Check for burrs. Check for steps. Check for smoothness.

For high strength cannulated titanium bar for trauma surgery, the process is specialized for long, small-diameter tubes.

 

Surface finish 

 

Trauma implants contact bone and soft tissue. Smooth surface reduces friction during insertion.

Polished outer surface. Ra ≤ 0.2μm.

Inner bore also polished. Ra ≤ 0.2μm. Guide wire slides smoothly.

 

Locking screw holes 

 

IM nails need holes for locking screws. Drilled after cannulation.

Cross holes. The cannulation must not deform during drilling. Our hollow bar maintains roundness. No oval shape. No wall collapse.

 

Traceability 

 

Trauma implants are Class III medical devices. Full traceability required.

Every high strength cannulated titanium bar for trauma surgery comes with:

Heat number. Mill test report. ASTM F136 cert. Chemical analysis. Mechanical test results. Concentricity report. Inner diameter cert.

EN 10204 3.1 standard. 3.2 available with third-party witness.

 

FAQ 

 

Q: Grade 23 ELI or Grade 5 for cannulated trauma implants?

A: Grade 23 ELI. ASTM F136. Medical grade. Regular Grade 5 is not approved for implants. ELI has better fatigue life.

Q: What wall thickness for a 6.0mm hip screw?

A: 1.4mm to 1.5mm. Outer 6.0mm, inner 3.2mm gives 1.4mm wall. Standard for hip screws.

Q: What inner diameter for a 3.0mm guide wire?

A: 3.2mm to 3.3mm. Clearance for smooth sliding. Tight fit causes binding.

Q: Can you supply long bars for femoral nails?

A: Yes. Up to 2000mm. Femoral nail lengths 400mm to 500mm. We cut to your nail length.

 

The bottom line

 

Trauma surgery needs strong implants that go over guide wires. Accurate placement. Minimally invasive.

High strength cannulated titanium bar for trauma surgery gives you that.

Grade 23 ELI. ASTM F136. 860 MPa tensile. Good fatigue life.

4.0mm to 15.0mm outer. 2.0mm to 8.0mm inner. Concentric. Straight. Polished.

For hip screws. For IM nails. For trauma screws. For long bone fractures.

Strong enough for body weight. Hollow enough for guide wires. Reliable for trauma.

 

Contact

 

 

Need a quote on high strength cannulated titanium bar for trauma surgery? Tell us outer diameter, inner diameter, length, quantity. We'll reply within 24 hours.

Email: kristy@mt-titanium.com

WhatsApp: +86-17391509251

 

 

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