Welded Titanium Tube for Industrial Cooling Systems

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Welded Titanium Tube for Industrial Cooling Systems
Details
Material: Grade 2 (pure titanium) / Grade 12 (Ti-0.3Mo-0.8Ni)
Standard: ASTM B338 / ASME SB338
Type: Welded and seam annealed
OD Range: 12.7mm – 50.8mm
Wall Thickness: 0.5mm – 1.5mm
Length: Up to 30,000mm
Category
Titanium Tube
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Description

What this tube is for

 

Cooling systems use water. River water. Seawater. Treated water. That water eats pipes.

Copper tube corrodes. Stainless steel tube pits. Steel tube rusts through.

Welded titanium tube for industrial cooling systems stops all of that. No corrosion allowance. No pitting. No replacement every few years.

Cooling towers. Heat exchangers. Chillers. Condensers. Anywhere you move heat with water, this tube works.

 

Why welded, not seamless

 

Seamless tube is great. But it costs more. For cooling systems, you don't always need seamless.

Welded tube starts as flat strip. Rolled into shape. Welded. The weld gets annealed so it's soft and corrosion resistant.

Welded titanium tube for industrial cooling systems gives you the same corrosion resistance as seamless at a lower price. The weld zone performs like the base metal. No weak spots.

For cooling systems, welded tube is standard. Seamless is overkill for most jobs.

 

Which grade for cooling water

 

GradeBest forWhy
2Fresh water, seawater below 50°CStandard. Good all around.
12Hot seawater above 50°C, brineAdded Mo + Ni. Better crevice resistance.

 

Grade 2 covers most cooling systems. River water. Lake water. Cooling tower circulation. Seawater up to about 50°C.

Grade 12 handles hotter water. Higher chlorides. Tight crevices like tube-to-tubesheet joints.

For welded titanium tube for industrial cooling systems, Grade 2 is the first choice. Grade 12 when the water is hot.

 

Technical specs (Grade 2)

 

PropertyValue
StandardASTM B338
Tensile (min)345 MPa
Yield (min)275 MPa
Elongation≥ 20%
Density4.51 g/cm³
Thermal conductivity17 W/m·K
Max service temp300°C

 

Common cooling tube sizes

OD (mm)Wall (mm)Typical use
15.90.5 – 0.7Chiller tubes
19.00.5 – 0.9Cooling tower heat exchangers
25.40.5 – 1.0Industrial condensers
31.80.7 – 1.2Large cooling systems
38.10.9 – 1.5Evaporators
50.81.0 – 1.5Main water lines

Tolerance: OD ±0.08mm. Wall ±10%. Length +5mm / -0mm.

 

Where this tube runs

 

  • Power plants. Cooling water condensers. Thousands of tubes. River or seawater cooling.
  • Chemical plants. Process coolers. Reactor cooling jackets.
  • HVAC systems. Large chillers. Cooling towers.
  • Steel mills. Equipment cooling. High flow rates.
  • Plastics plants. Injection mold cooling. Clean water.
  • Data centers. Cooling systems for servers. Constant flow. Zero downtime allowed.

In every one of these places, welded titanium tube for industrial cooling systems replaces copper, stainless, or carbon steel. The old tubes failed. Titanium keeps going.

 

The corrosion problem in cooling systems

 

Cooling water isn't clean. It has oxygen. Chlorides. Bacteria. pH swings.

Copper tube gets pitted. Then it leaks. Fixing a chiller tube leak means shutting down the whole system.

Stainless steel tube fails in stagnant conditions. Cooling systems have downtime. Water sits. Stainless pits where water sits.

Carbon steel tube rusts. Wall gets thinner. Eventually a hole.

Welded titanium tube for industrial cooling systems doesn't care about any of this. No pitting. No rust. No corrosion from stagnant water. Start and stop all day. Titanium doesn't notice.

 

Tube-to-tubesheet for cooling systems

 

Most cooling system exchangers use rolled tube-to-tubesheet joints. Sometimes welded.

Rolling titanium is different from rolling copper or steel. Titanium work-hardens. Use a torque-controlled roller.

Clean the tube ends and tubesheet holes before rolling. No oil. No dirt.

For welded titanium tube for industrial cooling systems, we supply tube ends clean and deburred. Ready for rolling.

If you weld, use argon purge. ERTi-2 filler for Grade 2 tube. The weld should be silver or light straw.

 

Why wall thickness matters

 

Steel tubes need extra wall thickness. They corrode. The wall gets thinner over time. Designers add corrosion allowance.

Titanium doesn't corrode. No corrosion allowance. Design for pressure only.

That means your titanium tube can be thinner than steel tube. Thinner wall means better heat transfer. More tubes per shell. Lower cost.

For welded titanium tube for industrial cooling systems, typical walls are 0.5mm to 1.0mm. For steel, you'd need 1.5mm to 2.5mm.

 

Testing and certification

 

ASTM B338 for welded tube requires:

Hydrostatic pressure test. Every tube. Flattening test. Sample per lot. Flaring test. Sample per lot. Eddy current NDT on the weld seam.

We provide full documentation. Heat number traceable. Mill test reports. Weld seam identification.

 

FAQ

 

Q: Why welded instead of seamless for cooling?

A: Welded costs less. For cooling systems, the weld zone performs the same as seamless. The weld is annealed, so it's soft and corrosion resistant. No reason to pay more for seamless.

Q: Grade 2 or Grade 12 for seawater cooling?

A: Grade 2 works for seawater below 50°C. If your seawater inlet temperature exceeds 50°C, or if you have tight crevices at tube sheets, use Grade 12. Grade 12 handles hot brine better.

Q: How long does welded titanium tube last in cooling service?

A: 20+ years easily. Many plants have titanium tube bundles still running after 25 years. The original copper or stainless bundles lasted 5-10 years.

Q: What certifications come with the tube?

A: MTRs with heat number. ASTM B338 cert. Hydro test report. Eddy current NDT report. EN 10204 3.1 standard. 3.2 available.

Q: Lead time for cooling tube?

A: Stock sizes (19mm, 25.4mm OD) ship in 7-10 days. Non-stock sizes take 3-5 weeks. Large orders (over 10 tons) take 6-8 weeks.

 

The bottom line

 

Cooling systems are tough on tubes. Water corrodes. Water pits. Water rusts.

Welded titanium tube for industrial cooling systems stops all of it. No corrosion. No pitting. No rust.

Grade 2 for most cooling water. Grade 12 for hot seawater. Welded tube keeps your cost down.

Thinner walls. Better heat transfer. Decades of service.

 

Contact

 

 

Need a quote on welded titanium tube for industrial cooling systems? Send grade (Gr2 or Gr12), OD, wall thickness, length, and quantity. We'll reply within 24 hours.

Email: shawn@mt-titanium.com

WhatsApp: +86-18220745501

 

 

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